MATTRESS SURGERY: performing a "foam-ectomy" on my Englander mattress - w/ photos
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Guess what? Englander is no better than the S brands (imho)... As you may know, I bought the Englander (Malibu Firm) only for the springs. I PLANNED to give it a "foam-ectomy", getting rid of the junky cheap foam. But I wanted to see how long it might be comfortable before I did surgery on it. Well, after about 4 nights I determined that it was not good at all for my back. So I did surgery on it tonight.  I'm going to adda link to or post pictures of the surgery in the near future, right here in this thread. I did expect more from Englander... I opened it up and was shocked to see that they had NO - ZERO - ZILCH!!! - good firm foam inside!  What it had was 3 layers of 7/16" very soft, white pu foam on top of the springs. That's ALL! NO firm foam, no support, NO WONDER it was hurting my back, and no wonder if you look around the web you can find dozens of posts about how people's Englander mattresses started hurting their back within a week to a month... just like the "S" brands... On top of the 1 and 5/16 inches of soft junky pu foam, there was the whatchacallit, the top sewn into tufts, whatever they call that thing. (What kind of a mattress expert am I??! I can never remember the name of that top piece!  ) I removed that too because it's just the same cheap junky foam sewn together with a cloth and tufted...(By the way, if you buy the Malibu PLUSH instead of the Malibu FIRM, know what you get? Instead of 1 and 5/16" of junky pu foam, you get about 5" of junky pu foam! That must REALLY hurt people's backs!) This kind of mattress construction - which all the major companies are using, now, STINKS! PU foam = Peee Eww!  So, I took off ALL the foam, and then replaced it with this, from bottom up: 1" of zoned HR foam: top = medium, middle = firm, and bottom = very firm (feet area doesn't really matter, imho) 3/4" of medium-soft latex (Talalay - not certain of the ILD - maybe 24 or 28?) 1" of Venus foam So it's about the same amount of foam as it had - now 2 and 3/4 instead of just 2" - but the main difference is that now I have QUALITY foam on top of the springs, foam that gives SUPPORT as well as softness. Will post more as the experiment progresses... I'll be playing around with this combination, see how it feels. My wife has something very similar to this on top of her Sealy springs, and she likes it pretty well.- P.S. the springs seem to feel pretty good. I can't say for sure though until I've slept on them with good foam for a while This message was modified Sep 5, 2009 by jimsocal
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Re: MATTRESS SURGERY: performing a "foam-ectomy" on my Englander mattress - w/ photos
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Eagle, I agree with you, the foam analogy to computers or shoes or anything really doesn't work very well. Alex's point seems to be that since we don't know about EVERY technical detail of computers, we don't need to know it about mattresses either, and that most people don't even want to know what's in their mattress anyway. I disagree. I think that an educated mattress buyer should have the right to ask questions and get answers. I submit that your "experiment", Alex does not represent a cross section of mattress stores across the country. Don't know where you live but I doubt most of them have sales people as knowledgeable as you, or the ones you talked to. While I may not be able to tell how firm a mattress is by knowing the guage of springs and types of foams, I can get some idea of the Quality of the mattress if I can see that it does not have cheap PU foam in it. And as to the springs, if I know what type they are then I can lay on several different companies' beds with that type and see if I can feel the differences. Thus I may come to realize "I like a good firm offset coil", or "I like a good soft pocket coil" (though personally I am skeptcial that these hold up very long so would be reluctant to buy one even if I liked it). If I know how the spring is made and tempered etc. I can also find out from people on forums like these, who also have back problems similar to mine, what works for them, and try to buy the same type of coil system. You see, knowledge is power. Knowing what is in a mattress helps the educated consumer to make an informed decision - knowledge plus experience of how it feels. I stand firmly by my opinion that the mattress industry should be forced to reveal what is in their mattresses, give as much detail as possible so people who care can make an informed choice. If I don't want low quality pu foam in my bed (and who does?) then I should be able to easily see where the price point is at which there will be no cheap pu foam. If I want pure HR foam and latex in my bed, then I should be able to look around at the store and see if there are any that have only HR foam and latex. If I further want to know if it's a 28 or 36ILD latex, I should be able to find out - at LEAST if I ask (i.e. it would not HAVE to be printed on a card next to the bed, necessarily). What eagle said is true: When I went to look at latex and organic beds, I was told exactly what was in them, the types of foams, the types of springs, the material of the cover, the ILD of the latex... But the mattress companies (S brands) do not want to tell us, in fact they seem to go out of their way to not allow us to compare one mattress to another from store to store. Alex, I wonder if you'd care to comment on WHY the mattress companies have different names at different stores. When did that start and why? And is it really a PROBLEM for a mattress company to print out a spec sheet and say what types and thicknesses and ILD's of foams are used? Is it that difficult to do? If not, then what would the reason for not doing it be, other than to keep that info from being known? My main thing about buying mattresses is that I would not want to buy anything that had cheap non-supportive pu foam in it. On a positive note, I stopped in briefly at a Serta store the other day. I told the guy I was not interested in buying right now but just was researching and had some questions. He wasn't busy so he offered to play along. I asked him what kinds of springs were used in the different Serta models. Lo and behold, he had examples of the 2 types of springs used and he explained them to me. I then asked what would be the firmest bed he had and he told me, and I then asked what type of foam it had on top. He honestly told me that it was "just regular pu foam". So I assume from what he said that it would be very similar to the Englander above. It seems that finding a bed that does not have a bunch of PU foam on it is pretty hard unless it has a bunch of memory foam instead. My take on memory foam is that unless it's Tempurpedic, it breaks down VERY fast. By "break down" I mean what Kait said in the tother thread, that it stops being supportive. There may be little or no visible difference, but I can feel after as little as 2-5 nights, that it has lost some of its ability to support me (I am around 180 and 5'10".) Anyway, I was impressed with the fact that the guy had models of the springs to show me, and was honest about some of his beds just having PU foam in them. I did not ask what type of pu foam was in it but the way he said it seemed to indicate that it was low quality pu foam. Next time I am in the area and if he's just sitting there looking lonely I'm going to go in and ask him a few more questions, see if he has anything wtih HD or HR foam in it without the cheap pu foam, and see if he knows what ILD's. |
Re: MATTRESS SURGERY: performing a "foam-ectomy" on my Englander mattress - w/ photos
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Jim, I'll leave Eagle and yourself to your crusade then. Perhaps you'll change the industry from this forum. In regards to mattresses with different names, the manufacturers DO put the basic model of the mattress on the foot of the bed. You can use these models to cross shop. In Simmons they're called Classic, World Class, Exceptionale, and Black. In Sealy they're called Premier, Reserve, Signature, and Natural Origins. Now there are some minor differences between beds within a specific model. For example, one World Class might use dacron while the other uses silk and wool in the ticking. One Exceptionale might have a latex top while the other has a memory foam but these differences are obvious and usually printed on the card next to the bed. For the most part the beds are similar enough for you to comparison shop. Also no retailer that I've ever come in contact with that has a price match policy in this industry requires that the bed be the same name. Same features and manufacturer is all that's needed. -Alex |
Re: MATTRESS SURGERY: performing a "foam-ectomy" on my Englander mattress - w/ photos
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Alex, you seem very professional, knowledgeable and patient and customers would probably be well served to buy a mattress from you. However, I think you're overlooking the obvious dissatisfaction that many people here are expressing and that it indicates something is wrong. While the focus of this thread has become about the lack of specific information about construction, I think the more central problem is a lack of quality construction that will last. For example, my wife and I spent a lot of time and effort purchasing a quality mattress less than 3 years ago. I'm a huge product researcher and have had a subscription to Consumer Reports for over 20 years. We bought a top of the line Sterns and Foster and spending a lot of time laying on mattresses. For the last year we've been dealing with ever increasing depressions in the mattresses that are causing a lot of discomfort for both of us. We finally complained to the store and they had an official reviewer visit us. He was a knowledgeable pleasant person that carefully measured the depressions. Using his method (with no weight on the bed) he measured a 7/8" depression. He said the warranty required 1.5" depression for replacement. I can't imagine how badly the bed would sleep to meet that requirement. We have a combined weight of less than 300 lb. He also said that he saw an incredible number of mattresses that were not meeting life expectancies. He thought the problem was with the change of making mattresses from the bottom up, instead of inside out. Previously mattresses could be flipped which would allow the padding time to recover and last much longer. Now they just wear out. Anyway, back to the OP --> Thanks so much for the detailed description and pictures!! Being a DYI guy I was going to try this. You've given me a lot more confidence and knowledge on how to proceed. Questions: 1) Is putting the bottom layer of different zones a common practice? It seems it means you couldn't rotate the mattress. 2) Is it possible to just turn the mattress over and build up new padding so that the mattress doesn't have to be cut? Or does the way the springs are manufactured prevent this? This message was modified Sep 11, 2009 by twalkman
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Re: MATTRESS SURGERY: performing a "foam-ectomy" on my Englander mattress - w/ photos
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Twalkman, My experience too. Not only that, but my person told the company that my issue was that I didn't have the proper support from my frame, which was total bs because I had the exact set up that their website and glossy materials said to have. Grrrrr. I have been told that after Hurricane Katrina the foam industry had some bad foam out there for awhile because the foam was primarily made in that area, but who knows. Does not explain current beds. Kait |
Re: MATTRESS SURGERY: performing a "foam-ectomy" on my Englander mattress - w/ photos
| Okay Jim you have had 10 days now on your setup. How is it feeling now? |
Re: MATTRESS SURGERY: performing a "foam-ectomy" on my Englander mattress - w/ photos
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Leo3 wrote: Okay Jim you have had 10 days now on your setup. How is it feeling now? It's still WAY better than a) my pure foam mattress and b) the way it came to me from the store. I'm still experimenting with various foam combinations, but I think I'm starting to figure some things out as far as getting it to be as "perfect" as it can be with these springs. These springs may not be the best for me... or they may... I am not sure. All I know is that this is the best set up I've had in years... it's just not "perfect" for me yet. But remember I have a VERY messed up back and shoulders and neck... so it may not be even possible for me to reach "perfection". But yeah, way better now. Springs are best for my back. Quality springs + quality foam = quality bed. |
Re: MATTRESS SURGERY: performing a "foam-ectomy" on my Englander mattress - w/ photos
| Have you posted your mattress surgery pictures? I'm looking for them! :) |
Re: MATTRESS SURGERY: performing a "foam-ectomy" on my Englander mattress - w/ photos
| Jim, tell me what changes have you made. I can learn from this, I have a torn rotator cuff, problem hip, and if I am not careful with getting the bed to soft for these ailments a bad back! I am glad it is an improvement at least. I too wonder if I will ever have perfection. If my hips and shoulders are happy, my back is not. If my back is happy the hips and shoulders hurt! |
Re: MATTRESS SURGERY: performing a "foam-ectomy" on my Englander mattress - w/ photos
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BeddyBye, the pix are HERE - make sure you choose to expand this very thread to see ALL! TWalkman, no, you cannot start from the bottom I don't think. I am pretty sure the springs nowadays are designed for using only the top. If you have an old double sided mattress, then okay... As to zoning, you can still turn the mattress from head to foot, just by keeping the middle the same and making sure the upper 3rd and lower 3rd are the same. Since in my experience the lower 3rd does not matter, you can put it the same as the top 3rd. Some swear by zoning and some don't need it. I am not convinced I need it and in fact that is one of the changes I will make. Leo, I'm a very odd case as far as sleeping which is why I HAVE to have a DIY mattress! I have the same issues you mentioned: if I get it good for my shoulder, then my lower back sometimes hurts and vice versa. It's hard to get it right all over. Then, sometimes I get it right for a few nights, then it hurts me again... It seems my body is always changing; i.e; one part hurts more one night, another part hurts more another night and it's hard to keep up with it. I have a ton of different foams of different ILD's and thicknesses from experimenting over the years. Many of them I've cut into 3rds so I can zone or not zone. So in changing my mattress I sometimes put memory foam UNDER latex, or sometimes even memory foam under the HR foam, with latex on top, or maybe some memory foam just under the latex. Right now I am going to experiment with an extra layer of 1" HR foam just like the layer I have now, except it will be 2" instead of 1" and maybe only the bottom 1" will be zoned. How's that for fancy?! I just try to think outside the box, and maybe I'll make a great discovery some day. Maybe I'll be the George Washington Carver of mattresses! So the experiment goes on. Actually last night the configuration I had - and how my body was - caused me to wake up a little sore. So I'll try something different. I keep trying various things but I am almost convinced that I will NEVER have a mattress that is great for more than a few days or a week. I constantly have to change it. Maybe I'm insane.  But I don't really think so. I just think I have back /neck/ shoulder problems that no doctor has been able to diagnose or fix but it's obvious even to them that I DO have real, physical problems, they just don't know what they are or how to fix them. So, as a result of this, since I cannot adjust my back/shoulders to normalcy, I am left with just adjusting my mattress to accomodate my back/shoulder abnormalcy! But I keep thinking... "maybe SOME day I'll find The Answer!"  This message was modified Sep 16, 2009 by jimsocal
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Re: MATTRESS SURGERY: performing a "foam-ectomy" on my Englander mattress - w/ photos
| Keep trying, Jim! You're doing a great job, and you're bound to find the perfect configuration at some point. :) |